|
If a wheel cylinder is leaking on a front brake, you need:
* a rebuilt caliper with a one-man brake bleeder valve on it and a new set of bolts to hold it on * a set of tools, including flare wrenches and a torque wrench * a new set of brake pads * a jack and four jackstands * three more one-man bleeder valves * a gallon of brake fluid, a funnel, a drain pan and a length of quarter-inch fuel hose * a drain pan * a 16-ounce jar of Pace Picante Sauce and some tortilla chips * a service manual for your car * a small, willing helper with lots of leg strength and another helper (the second helper is optional) * some blue Loctite. DO NOT, WHATEVER YOU DO, GET RED LOCTITE--YOU CAN'T BREAK IT LOOSE WITHOUT A BLOWTORCH! The kind you want says "medium strength" on it. * about a day, if you've never worked on brakes before
Step 1 is to eat the picante sauce. Pace picante sauce jars make the best brake bleeding jars because of their shape. Wash out the jar after it's empty.
Step 2 is to buy the rest of this shit. Rebuilt calipers don't come with one-man brake bleeder valves (which are designed so that air can't get sucked up into the system while you have the valve open) so get the guy at the parts place to put one on for you. They cost about two dollars. You can use three kinds of brake fluid--DOT 3 (only get this if they're out of everything else), DOT 4 (for most uses, the preferred product) and DOT 5.1, which is synthetic. Don't get DOT 5; that's a silicone brake fluid that will not mix with any other kind.
Step 3 is to loosen up the lugnuts on all four wheels, jack up and support the car, and remove the wheels. Next, stick your drain pan under the brake that's screwed up and unhook the brake hose from it using a flare wrench. (What is this flare wrench jmo speaks of? Imagine taking a six-point box-end wrench and sawing one of the flats out of it. That's a flare wrench. It's designed to not round off flare fittings.) Point it at the drain pan. Half the brake fluid in your car will wind up in the pan. (You've got two brake circuits in your car--one handles the front right and left rear wheels, the other handles the front left and right rear. This is so that if one circuit loses all the fluid, you can still stop the car.) Go to the other front wheel, unhook its hose and drain the rest of the fluid from your car. (You're supposed to change your brake fluid every two years. No one ever does.)
Step 4 is to take the broken caliper off your car. Don't throw it. When you buy a rebuilt car part you pay a "core charge"; when you take the old caliper back, you get the core charge back. This is so they have parts to rebuild. Put the new caliper on with the new bolts. (You know how people talk about "torquing" bolts? What you're really doing is slightly stretching them; spring action holds them in place. After a while, bolts under this strain weaken. Replace them with new bolts.) Change the brake pads on the front axle--both wheels.
Step 5 is to replace the other three bleeder valves with the one-man bleeders you bought. Tighten all of them EXCEPT the one on the right-rear wheel.
Step 6 is to put a little bit of brake fluid into the Pace jar. Put the fuel hose on the right-rear bleeder, stick hose into Pace jar (be sure the end is submerged in fluid), and put the helpers into position: one sits in the car on the driver's seat, the other stands next to the raised hood with the gallon of brake fluid in hand. Fill the fluid reservoir with brake fluid (what the funnel is for) and position yourself next to the right-rear wheel. Inform the brake fluid person that their job is just to keep refilling the reservoir as it needs it. Now go sit on the ground next to the Pace jar and have the driver's seat helper start pumping the brakes. Brake fluid will start coming out. It will be black and full of bubbles. When it is clear and bubble-free, that wheel is bled. Tighten the bleeder valve, remove the hose, dump the Pace jar into the drain pan, put a little clean fluid in the jar, and move to the left-rear wheel. Do the same things there. Next is the right front, and finally the left front. (This sequence is because you're moving from "farthest wheel from the master cylinder" to "closest one.") The whole car is bled when you can step on the brake pedal and get about half an inch of travel before you feel resistance.
Step 7 is to put the wheels back on, torquing the lug nuts to 90 lb-ft, putting the car back on the ground, checking the brake travel once the engine's been started to see if it's right, and finally test-driving it. As a final piece de resistance, take the lid off the fluid reservoir and just pump the living shit out of your brakes for about a minute. This will get any residual bubbles out. It will also get brake fluid all over everything, so be careful to wipe it up after you're done.
Step 8 is cleanup: bathe, pick up all the shit you left around, throw away the Pace jar if you don't have a toolroom to keep it in, turn the brake fluid in to the local household hazmat day and the caliper in to the car parts place.
|