From:
http://www.signonsandiego.com/news/science/20051019-9999-lz1c19barrel.htmlsnip about CWT...
WASTE NOT
At first glance – and that's about all you'd want – slaughterhouse waste looks like nothing you'd want to put in your car. Or even in an adjoining state. It's a wet, slimy, chunky mess of bones, hair, skin, blood, fat, feathers, offal and fecal matter.
But properly processed, some say, it makes a fine oil.
Of course, scientists and engineers have been trying for years to develop an effective, economical process for converting biowaste into useful stuff: fuels, fertilizers, specialty chemicals.
There have been modest success stories, but none involving the nasty stuff coming out of the nation's food industry. What does one do with hundreds of millions of tons of turkey and chicken guts?
One proposed answer: You overcook it.
The process is called thermal depolymerization or thermochemical conversion. Boiled to the basics, it works like this: Carbon-based waste is superheated under pressure, partially decomposing the waste's molecular structure. Pressure is then rapidly reduced, drawing off about 90 percent of the now-sterile water (which is funneled back into the system to heat up the next batch of waste).
What's left is fairly dehydrated. Minerals like calcium and magnesium (from bones) settle out and can be used as fertilizer. The remaining concentrated goo is then heated again to about 900 degrees, further breaking down molecular chains, and vertically distilled. Natural gas rises to the top of the distillation column, light oils settle to the upper middle, with heavier oils just below. Water and finally powdered carbon make up the bottom layer.
Proponents say the natural gas can power the recycling process. The oils can be used as is or further refined into gasoline and other products. Purified minerals can be sold to needy industries. Powdered carbon, for example, is used to make tires, filters and printer toner.
ConAgra Foods, the maker of Butterball turkeys, and Changing World Technologies opened a waste-to-oil plant last year in Carthage, Mo. At peak capacity, the plant is expected to produce 500 barrels of oil a day, plus natural gas and assorted commodities.
Other plants and projects are under way. In Benson, Minn., for example, a power plant fueled primarily by poultry litter is slated to go online in 2007. Cow and pig manure also are being tested. It's estimated that the manure excreted by a single farm pig during its lifetime could produce up to 21 gallons of crude oil.
Which gives new meaning to the words "gas hog."
– SCOTT LAFEE