vincent_vega_lives says: check out this bridge.
And so we shall.
The wreck -- which occurred at the intersection of Interstates 20/59 and 65 --
WAS THE SECOND SUCH CRASH at "malfunction junction" since January 2002.
http://www.ehowa.com/features/alabamatruck.shtmlWOT?
Couldn't get it right crispy on the first try eh?
When a crash occurs on any main traveled artery, it could back traffic up for miles-thereby causing a chain reaction affecting every route within that vicinity. When this occurs on an interchange at three major corridors, and a well-traveled bridge becomes damaged beyond use, you have the makings of a major congestion-mitigation emergency. This was the case in Birmingham, Alabama on January 5, 2002. The I-65/20-59 interchange route was engulfed in a confusion of smoke. Local residents as well as traveling motorists didn't know what was causing the skyline to be filled with smoke.
<snip>
When Mr. Miller Gorrie, Chairman/CEO of Brasfield and Gorrie (who had a key role in rebuilding the bridge) walked outside that Saturday morning, he saw smoke rising in the west and wondered what was going on. At first, he thought his church was on fire, it hadn't been that long ago when they had to replace it due to a fire, but then he realized it was on the other side of town. As he drove downtown and got closer he was told that the I-65 Southbound Bridge was closed. Understanding the severity of congestion that this could cause, Mr. Gorrie called his old schoolmate Mr. Walter Morris, President of The Morris Group, Inc (another important key contributor) to tell him about a bridge building opportunity.
<snip>
Because of the accelerated time that the bridge had to be completed, they used concrete girders. They could not afford the time delay that the steel girders would cause. Also, to accommodate future widening of Northbound I-65 to include another lane and wider shoulders, the original 120-feet span length was increased to 140 feet. In addition, 0.6-inch diameter strand was used instead of the normal ½ inch diameter. Quick on the spot decisions had to be made in order to get bids in and a contract awarded.
<snip>
Opening Day, February 27, Governor Siegelman cuts the ribbon officially opening I-65 Southbound lane and I-59 Southbound lane ramp to I-65 Southbound traffic. The evidence of success stood between the once damaged bridge for all to see. ALDOT couldn't have felt more proud of their accomplishment than the State of Alabama as a whole. No one ever thought that this interchange emergency recovery project could have taken off so swiftly and been completed in 37 days and only 53 days after the crash had taken place. With the original projection date being April 20th, you too must see and feel the pride of everyone who had anything to do with this record-breaking project.
http://www.fhwa.dot.gov/resourcecenter/sucess10.htmhttp://www.tfhrc.gov/pubrds/02sep/05.htmWednesday, May 15, 2002
The replacement for a Birmingham, AL, bridge destroyed in a truck crash will be named in honor of the truck driver who lost his life in an effort to spare others. The new bridge was built in less than 40 days.
The original Interstate 65 south bridge at the junction with I-20/59 was destroyed on Jan. 5 when a tanker truck driven by Tim Dison of Killen, AL, jackknifed into the bridge supports after reportedly swerving to avoid a car that cut in front of him. The crash killed Dison and the resulting heat from the fire caused the steel girders in the overpass to buckle and bend the ramp.
Rep. John Rogers of Birmingham sponsored a resolution in the state legislature naming the structure the Tim Dison Memorial Bridge.
http://www.njmta.org/articles.dws?section=12&id=54I have told you people before that it is the CONCRETE that is the problem
In the rebuilding of this bridge,
they used high-strength quick-setting concrete.
Just like they did when the rebuilt that wedge of the Pentagon.
And I am telling you all,
here and now, that
the Pentagon is going to go up in flames.
AGAIN.
And it is the concrete that is at fault.
"The choice to use concrete was the primary reason the bridge was finished ahead of schedule," said Duncan Morris of The Morris Group, Inc., who added that the mix design used on the project was reaching the required strength within 40 hours. "This allowed the substructure of the bridge to be finished ahead of schedule."
Sherman Ready Mix, the concrete supplier, committed to 24-hours-a-day, seven-days-a-week support of the project to ensure an early completion and to return the bridge to normal traffic as quickly as possible. The company dispatched more than 400 truckloads of concrete - for a total of about 2,400 yards -- using Mack trucks outfitted with MTM concrete mixers. Some 1,900 yards of this total was a HIGH EARLY STRENGTH MIX that achieved strength in two to three days as opposed to the original estimated 14 days.
<snip>
The new Interstate 65 bridge was reopened to traffic on Feb. 26, just seven weeks after the disaster, an achievement that was celebrated with a quick ribbon cutting by Alabama Governor Don Siegelman. During the ribbon cutting ceremony, Gov. Siegelman thanked commuters for their patience - and also thanked the construction crews for their diligent work which made this replacement project happen in record time.
http://www.alconcrete.org/memberInformation/dixieContractor.cfmFebruary 26, 2002
Birmingham general contractor Brasfield & Gorrie LLC (
http://www.brasfieldgorrie.com) and bridge and foundation contractor The Morris Group Inc. finished the 60-foot span 52 days ahead of their 90-day, $2.1 million contract. They will split a $1.3 million bonus (at $25,000 per day) for finishing ahead of schedule. Had they failed to meet the deadline, they would have lost $25,000 per day in fines.
http://birmingham.bizjournals.com/birmingham/stories/2002/02/25/daily12.html?t=printableAugust 28, 2002
The Interstate 65 South bridge built by Birmingham general contractor Brasfield & Gorrie LLC and The Morris Group Inc. to replace an overpass destroyed in the Jan. 5 explosion of an 18-wheel tanker truck has been named one of the state's 10 most outstanding projects over the past 150 years by the Alabama section of the American Society of Civil Engineers.
http://birmingham.bizjournals.com/birmingham/stories/2002/08/26/daily22.htmlFAST FORWARD FROM 2002 TO 2004.
Friday, October 22, 2004
A truck carrying 9,000 gallons of fuel crashed at 6:57 a.m. Thursday, exploding on Alabama's busiest interstate interchange, warping and destroying a bridge and possibly forcing detours for up to four months. The driver survived unhurt.
Repair work closed the bridge on Interstate 20/59 North at Interstate 65 while up to $4 million in repairs are made. Initial work to demolish the bridge will keep the other lanes of I-20/59 South beneath the bridge closed through the weekend.
Around-the-clock work began immediately. State Department of Transportation officials said the bridge was being torn down so traffic could resume flowing beneath on I-20/59 South before Monday's rush hour.
The fire's heat, estimated at greater than 1,700 degrees, was so severe the bridge's steel girders twisted and stretched, forcing the concrete to buckle in waves. Some of the spilled fuel ran along the interstate into a ravine, burst into flames and burned nearby brush, trees, a lamp post and the columns supporting the bridge.
It took Birmingham firefighters nearly 30 minutes to put out the blaze, then to clean up the spill and prevent it from flowing into a nearby creek.
"It was a horrendous accident," Gov. Bob Riley said during a news conference with Birmingham Mayor Bernard Kincaid and state Department of Transportation officials. "It was amazing, astonishing."
Thursday's accident was near the scene of a deadly January 2002 tanker explosion beneath the I-20/59 ramp to I-65 South, also at what is called Malfunction Junction. The connector was replaced in 38 days for $3 million, work sped by a promise of incentives from the state.
"IT'S THE SECOND VERSE,SAME SONG," said J.F. Horsley, division engineer for DOT.
The bridge that was destroyed Thursday is longer and could take more time to repair, officials said.
http://www.al.com/news/birminghamnews/index.ssf?/base/news/109843667176530.xml Saturday, October 23, 2004
Birmingham police have yet to say what caused Bryan Gerald's tanker carrying 9,000 gallons of fuel to flip, slide and explode beneath the bridge. Gerald, 33, walked away from the crash and was at his parents' home in Chelsea recuperating with cuts and bruises.
Gerald's father said Friday his son told him he was making a turn on the I-65 North ramp to 20/59 South and the back of the truck shifted. "He said the way the back of the trailer sat down, he couldn't control it," Flynn Gerald, 65, said. "He almost pulled it back around, but then it got away from him."
Gerald was able to unbuckle his seat belt, get out and run, his father said. As soon as he got away from the truck it was in flames, Flynn Gerald said. "We're thankful to God he was able to get out."
http://www.al.com/news/birminghamnews/index.ssf?/base/news/109852298240270.xmlBEEN THERE, DONE THAT.
POSTED: 7:28 pm CDT October 29, 2004
UPDATED: 7:57 pm CDT October 29, 2004
BIRMINGHAM, Ala. -- The Alabama Department of Transportation announced Friday that a $5,450,000 contract has been awarded to replace the bridge at the Interstate 20/59 and Interstate 65 interchange that was destroyed on Oct. 21 as a result of a tanker truck accident.
Brasfield & Gorrie, LLC, and the White Morris Group of Birmingham were awarded the contract. Completion is scheduled for Dec. 31 at the latest.
Construction will begin immediately and the construction team will work around the clock to replace the bridge. A $50,000-a-day incentive will be paid to the contractor for every day the project is completed early, and a $50,000-a-day penalty will be assessed if the work goes past the deadline
http://www.nbc13.com/news/3875629/detail.htmlOne is happenstance.
Two is coincidence.
Three is enemy action.
-- Auric Goldfinger
NOW LETS TALK ABOUT CONCRETE.
Good concrete attains high compressive strength and resistance against most natural attacks though not against de-icing saltwater, or CO2 and SO2 in polluted air. However, its tensile strength is low, and the use of concrete alone is therefore limited to structures which are only subject to compressive stresses. But tensile stresses also occur in abutments and piers due to earth pressure, wind, breaking forces and to internal temperature gradients.
To resist these tensile forces, steel bars must be embedded in the concrete, the so-called reinforcing bars, and this has lead to the development of reinforced concrete. The steel bars only really come into play after the concrete cracks under tensile stresses. If the reinforcing bars are correctly designed and placed, then these cracks remain as fine "hair cracks" and are harmless. A second method of resisting tensile forces in concrete structures is by prestressing.
<snip>
Amongst bridge materials steel has the highest and most favourable strength qualities, and it is therefore suitable for the most daring bridges with the longest spans. Normal building steel has compressive and tensile strengths of 370 N/mm2, about ten times the compressive strength of a medium concrete and a hundred times its tensile strength. A special merit of steel is its ductility due to which it deforms considerably before it breaks, because it begins to yield above a certain stress level. This yield strength is used as the first term in standard quality terms.
For bridges high strength steel is often preferred. The higher the strength, the smaller the proportional difference between the yield strength and the tensile strength, and this means that high strength steels are not as ductile as those with normal strength.
http://www.nireland.com/bridgeman/Bridging%20Materials.htmIn other words,
the steel takes over where the concrete fails.
Also,
the steel used in bridge-building
is not stuff that bends easily
for any reason whatsoever.
If you look at the photos,
you will see that the bridge did indeed sag,
but that is primarily the fault of the concrete,
most especially if it was constructed using High Alumina Cement.
HAC differs from Portland cement, being composed of calcium aluminates rather than calcium silicates. Its rapid strength development made HAC popular for precast concrete in the UK during the 1960s. Mineralogical ‘conversion' however, sometimes caused catastrophic reductions in concrete strength and increased vulnerability to chemical degradation.
http://www.sandberg.co.uk/labs/f020r05.htmIn other words,
acid rain rots the concrete.
Healthy HAC also fails dramatically when exposed to high temps.
As it loses the moisture that is holding it together,
it explodes or peels off in layers.
This is called spalling.
The NIST Building and Fire Research Laboratory (BFRL) has undertaken a project concerning the effect of fire on high strength concrete. Heating concrete to sufficiently high temperatures results in water of hydration being driven off, with a resultant irreversible loss of concrete strength. In addition, it has been observed that rapid heating of high strength concrete can result in spalling of the concrete.
http://fire.nist.gov/bfrlpubs/fire99/art010.htmlThus, in light of the results of recent studies which have shown that HSC behavior at elevated temperature may be significantly different from that of NSC
, question may be raised as to whether existing design rules and recommendations are applicable to HSC.
http://fire.nist.gov/bfrlpubs/build03/art020.html
The steel reinforcement inside concrete is prone to rust.
This reaction is caused by acid rain and ordinary rain
seeping inward via cracks in the outer concrete.
The alumina (or magnesia) in HAC has been known to react with this rust
to cause a thermite reaction.
Another great example of a thermodynamically spontaneous reaction is the thermite reaction. Here, iron oxide (Fe2O3 = rust) and aluminum metal powder undergo a redox (reduction-oxidation) reaction to form iron metal and aluminum oxide (Al2O3 = alumina):
Fe2O3(s) + 2 Al(s) Al2O3(s) + 2 Fe(l)
This reaction is so exothermic that the iron is actually molten! In fact, thermite has been used for underwater welding.
http://www.ilpi.com/genchem/demo/thermite/
Fat lot of good those fire hoses are going to do.
Oh sorry, I forgot.
Only Penta-firemen from Fort Myer use water on fossil-fuel fires.
Anyway,
once that gasoline gets the reaction good and started,
that thermite reaction takes on a life of its own.
It does not need additional oxygen,
so that suppressant foam is virtually useless.
Now, the Twin Towers were made of this High-strength Concrete
and that is why they burned like cigarettes.
The steel was blamed,
but it was really the fault of the damn concrete.
December 1998
Past experiments have shown that HIGH TEMPERATURES SIGNIFICANTLY WEAKEN HSC (High Strength Concrete). IT HAS HIGHER POTENTIAL FOR SUDDEN FAILURE than normal strength concrete WHEN EXPOSED TO TEMPERATURES OF 350 DEGREES CELSIUS OR HIGHER.
THESE TEMPERATURES ARE WELL BELOW THE RANGE OF A TYPICAL BUILDING FIRE, AND RESEARCHERS BELIEVE THE SUDDEN FAILURE OF HSC IN FIRES POTENTIALLY COULD TRIGGER CATASTROPHIC BUILDING COLLAPSES. HSC has been gaining in use in recent decades in buildings ranging from the TRUMP TOWER New York to the CHICAGO MERCANTILE EXCHANGE. Designers and building owners favor HSC because it allows the use of smaller beams and columns, resulting in more usable space, lighter structures and lower foundation costs. The results of the NIST study may be incorporated into future building codes to guide designers in the safe use of HSC.
http://www.nist.gov/public_affairs/techbeat/tb9812.htm
And while we are on the subject,
EVERY SINGLE BIT OF CONCRETE IN THE US IS FAILING.
Those skyscrapers are on their way down.
Just wait and see.
The corrosion problem of steel rebar is the greatest factor in limiting the life expectancy of reinforced concrete structures. In some cases the repair costs can be twice as high as the original ones. In North America, this phenomenon has been exacerbated in parking garages and bridge decks by the use of de-icing salts and significant fluctuations of temperature. In Canada, it is estimated that the cost of repair of parking garages is in the range of six billion dollars, and over 74 billion dollars for all concrete structures. The estimated repair cost for existing highway bridges in the U.S. is over 50 billion dollars, and one to three trillion dollars for all concrete structures. In Europe, steel corrosion has been estimated to cost about 3 billion dollars per year. Excessive corrosion problems also exist in Arabian Gulf countries. Deterioration in all types of reinforced structures is aggravated by excessive concentration of chlorides in construction materials, high humidity, temperatures, and marine exposure.
http://www.civil.usherbrooke.ca/chaire/alternative.htm
And please,
don't blame the Muslims.
It is the CHRISTIANS
who decided to use
pulverized bisqued clay, and iron
as construction materials.