http://www.usatoday.com/money/autos/2010-09-28-min-cooper-nhtsa-probe_N.htmMini Cooper steering probe may signal industry-wide issue
By James R. Healey, USA TODAY
BMW's iconic Mini brand is under federal investigation because power steering on as many as 80,000 2004 and 2005 Mini Cooper models could fail — the latest in a rising tide of steering-related problems. It also could be harbinger of a deluge of future steering complaints as automakers overhaul the most basic control system on a car, often making it feel unfamiliar, in a quest for the last one-tenth of a mile per gallon in fuel economy.
The probe by the National Highway Traffic Safety Administration, begun Friday and disclosed Tuesday, cites 54 complaints and "a confidential number of field reports" from Mini about sudden and unexpected loss of power-steering assist. That makes the car hard to steer and could cause the driver to lose control...
Automakers are switching to electric motors instead of hydraulic pumps to provide power-steering assist. Electric power-steering systems (EPS) can add 0.1 of a mpg, or more, by eliminating drag on the engine caused by hydraulic pumps. But EPS is hard to tune to make it feel similar to the age-old hydraulic systems. It can seem numb or too light to drivers. Mechanical systems often give warning — harsh sounds, for example — of imminent failure. EPS systems, "when they fail, they fail completely," says Jesse Toprak, vice president at auto researcher TrueCar.com.
NHTSA says that since about 2006, it has "seen an increase in investigations of vehicles equipped with electric power steering." It's unclear, though, if that's because EPS is inherently troublesome or simply is more common, the agency says. Champion says, "We'll see more issues where the steering system feels vague" as carmakers eliminate normal, slightly off-center, alignment of tires and steering. That customary "toe-in" or "toe-out" of tires improves steering response, but uses slightly more energy than when tires are aligned straight. "We have an overwhelming number of steering cases this year," Toprak says, most involving EPS...