We’ve all been there, standing in the supermarket's cold foods aisle, trying to decipher the fruit juice cocktails (cranberry-orange-pineapple? banana-grape-apple?) and catching a chill during the process. The open-air refrigerated display cases are awfully convenient for reading the (complicated) labels, since they've got no glass to fog up. But the air that is making you cold isn’t keeping the food cold, so this represents a loss when energy is required to cool replacement (warmer) air. Up to three-quarters of the energy for cooling in these cases is used to make up for warm air mixing into the cold.
Since open-front formats make up about 60 percent of all refrigerated display cases, this represents a significant amount of energy. To try and reduce some of this wasted energy, a team of engineers at the University of Washington and Kettering University led by Mazyar Amin used physics to improve the designs of open-front refrigerator cases (it was his thesis project). In a recent paper in Applied Thermal Engineering, they show that energy usage can be reduced by 10 to 15 percent with simple modifications—and if these changes are made nationwide, hundreds of millions of dollars in energy costs could be saved.
Refrigerated display cases in supermarkets are ubiquitous, practically invisible pieces of technology—but use about 36 percent of a typical supermarket’s energy. On average, US grocery stores use about 194 kWh per m2 on refrigeration. This works out to 828,000 kWh in a year (and $87,600 based on an average cost of energy of $0.1058 per kWh) for a store of the median national size. With over 30,000 larger supermarkets in the US, that’s almost $3 billion on refrigeration alone. Obviously, even a small reduction in energy usage means a huge savings nationwide (and possibly thousands per store).
Open-air refrigerator cases actually use something called an air curtain to help keep the cold air in and the warm air out. This is a jet of cold air blown down across the opening as a sort of shield—these significantly decrease the amount of warm air mixing in compared to a completely open case, but they aren’t perfect. In fact, the air curtain can actually capture some warm air (entrainment), which you want to minimize. The engineers showed that, by changing a couple of controlling factors, you can do just that.
http://arstechnica.com/science/news/2011/10/redesign-improves-energy-efficiency-of-supermarket-cold-food-cases.ars